Quanzhou Cheefung New Materials Co., Ltd.

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Metal Fickert Diamond Grinding Tools

Metal Fickert Diamond Grinding Tools

Metal Fickert Diamond Grinding Block is a key technical tool for achieving efficient and high-quality automated grinding and polishing of granite slabs/tiles. These Fickert Abrasives are widely used for Granite Slabs & Tiles Factories.
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Description
Technical Parameters

Product Introduction

 

Metal Fickert Diamond Grinding Block is a key technical tool for achieving efficient and high-quality automated grinding and polishing of granite slabs/tiles. These Fickert Abrasives are widely used for Granite Slabs & Tiles Factories.

 

Metal-Fickert-Diamond-Grinding-Block-04

It is a regular shaped block formed by consolidating diamond micro powder (as abrasive) and metal powder (as binder, such as cobalt, copper, tin, iron and other alloys) together through high-temperature and high-pressure sintering process. Under the enormous pressure and high-speed rotation of the grinding and polishing machine, the metal bonding agent continuously releases new and sharp diamond edges through its own wear, performing continuous "micro cutting" on the hard granite surface to achieve the effects of grinding, leveling, and final polishing.

Our Metal Fickert Diamond Grinding Block is a specialized tools used in the processing of granite and extravagant stone slabs/tiles. It is an ideal replacement of traditional SiC Abrasives, with which machine stone and tools installation time will be reduced thus the working efficiency increase by a great degree.

welded-sintered-diamond-grinding-block

 

(Schematic diagram of the structure of a Welded Diamond Fickert diamond grinding block)

We supply welded Metal Fickert Diamond Grinding Block, sintered metal fickert diamond grinding block, and whole-sintered metal fickert diamond grinding block.

 

Produce Parameters

 

Bond

Metal bond

Application

Granite, Extravagant Stone and other stone slabs/tiles surface

Length

L140mm, L170mm

Segment Height

15mm, 20mm

Shape

Fickert Type

Grit

24#, 36#, 40#, 60#, 80#, 100#, 120#, 180#, 240#, 320#;

 

* For more specifications and information, as well as customization, please leave your contact information or contact our customer service personnel on our website.

 

Some tips for using Metal Fickert Diamond Grinding Block

 

On a typical continuous grinding and polishing line, you'll usually have anywhere from ten to twenty grinding heads, and each head holds several grinding blocks. These blocks are arranged in a strict sequence, going from coarse to fine-and that's what makes up the whole grinding and polishing process. This sequence is marked by something called a "number."

Basically, the lower the number, the coarser the diamond grain. That means stronger grinding power and more material being removed.

The higher the number, the finer the grain. So the grinding force is gentler, and the surface comes out much smoother.

 

Typical example of staircase division

 

Step

Grit Number

Diamond Grit

The main function

Processed board status

Coarse Grinding

1#-5#

30#-120#

or rapid leveling, removing saw marks, leveling thickness.

The surface is rough and lacks luster

Medium Grinding

6#-10#

150#-400#

Eliminate rough grinding marks and refine the surface

The surface becomes smoother and appears matte

Fine Grinding

11#-15#

500#-1500#

Further refinement to prepare for polishing

The surface is delicate and begins to show a faint luster

Polishing

16#-20#

2000#-6000#

Generate high glossiness and achieve mirror effect

The surface light is discernible, achieving a mirror finish

 

Note

The numbering standard for abrasives is not globally unified. Different manufacturers-such as Italian, Chinese, and Turkish brands-may use different numbering systems. However, the progressive logic of moving from coarse to fine grit remains consistent across all systems.
The actual grinding configuration should be adjusted based on the hardness of the stone, equipment conditions, and production efficiency requirements.
The above information is for reference only. In practice, the grinding process can be fine-tuned according to the specific performance of both the stone and the abrasives. If you need more detailed usage parameters or data, please contact our customer service for comprehensive solutions and supporting information.(Our company's production of fickert grinding blocks is very popular at Shuitou Stone Factory)
buff-fickert-abrasive-application-case

 

Why is it a "metal" bonding agent?

 

Granite has extremely high hardness (Mohs hardness 6-7), requiring a high hardness and high wear resistant binder to hold the same hard diamond abrasive. The strength and wear resistance of metal bonding agents far exceed those of resin bonding agents, making them very suitable for rough grinding, fine grinding, and initial polishing processes of granite.

 

Precautions for using Diamond Metal Fickert Abrasive for Granite

 

Stone matching

Granite with different mineral compositions and hardness (such as "black gold sand" with extremely high hardness and "sesame white" with slightly lower hardness) requires the selection of grinding blocks with different formulas (such as binder hardness and diamond strength).

01

Ladder integrity

It is necessary to ensure that each number of grinding blocks is working properly and cannot "skip numbers", otherwise the scratches left by the previous process cannot be eliminated by the next process, ultimately affecting the polishing effect.

02

Pressure and line speed

The equipment pressure and grinding head line speed need to be adjusted according to the number of grinding blocks, with high pressure and high speed for rough grinding and low pressure and low speed for fine polishing.

03

Cooling and cleaning

Adequate cooling water is crucial to prevent stones and tools from "burning out" (high temperatures can cause surface cracking or loss of luster).

04

Regular flipping and replacement

The grinding block will wear evenly and needs to be rotated regularly to ensure a smooth working surface. After the working layer is exhausted, it needs to be replaced in a timely manner.

05

 

If you want to find high-quality and cost-effective Metal Fickert Diamond Grinding Block, look for Cheefung, a professional Chinese manufacturer of stone abrasives and grinding tools.

 

Experienced-Stone-Diamond-Abrasive-manufacturer-750

Cheefung Company is a specialized manufacturer of grinding and polishing tools for stone slabs & tiles & strips, established in 2006. Located in Quanzhou City, Fujian Province-the company has long focused on the R&D, production, and sales of stone abrasive tools. After more than twenty years of continuous effort, our products have not only gained widespread recognition within the Shuitou stone market but are also exported to overseas markets across the Middle East, South America, Western Europe, and Southeast Asia, where they are increasingly favored by a growing number of clients.

 

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